Wow, it looks like I opened up a whole can of worms. Sorry about that.
I'll try to answer as best I can:
Wot is rarely were it should be on factory settings,but always in a safe(not too lean)area.A/F should not be measured accurately off the oxygen sensor,but off a very hi tech sensor added for tuning!
Sure it can. It's called a wide-band oxygen sensor. Most dynos will have them with the appropriate software to plot the A/F as you go through the rpm range.
What I have a problem with is its implementation by the dyno operators. Most are too lazy to put them in the proper location, so instead they stick the probe into the tail pipe. This is fine if you're not running any cats, but is not as accurate if you are. But still, it's better than nothing.
A wide-band is a MUST if you're tuning for A/F.
Ok, I'm confused now. So lower numbers ARE richer?
Yes, the lower the ratio number, the richer the fuel mixture. Example: 12.5:1
The first number, 12.5, refers to the amount of oxygen in the mixture. The second number, 1, refers to the amount of fuel.
So this means, for this mixture, there are 12.5 parts of oxygen for every 1 part of fuel.
I thought you gained more power as you leaned it out?
That really depends on what A/F mixture you're running.
I'll use my Evo as an example. Stock A/F is 10.5:1. Most people who use engine management will lean it out anywhere from 11:1 to 12:1. All things being equal, you'll gain anywhere from 10-20 HP just by leaning the mixture out.
But there is a point where you cannot lean out the mixture any more before losing HP. I'll address that in a bit.
If the stock settings of around 14.7 are conservatively rich and a setting of 12.5 is optimal, would that not indicate that the lower number is leaner?
No
AFAIK, advancing the base timing will make the engine run "leaner" thus the A/F ratio will increase, correct? This is done by decreasing the "F" component, right?
Wrong. Advancing the timing doesn't change how much fuel will be entering the combustion chamber. The ECU determines how much fuel to spray depending upon the amount of air being metered by the MAF.
The timing advancement or retardation is used for sparking the fuel mixture. If "0" is the baseline, advancing the timing fires off the spark plug a little bit sooner, and retarding the timing fires off the plug a little bit later.
The amount of fuel and air still stays the same. By igniting the fuel mixture a bit sooner, you're trying to maximize the amount of power from that fuel mixture. In theory, you want the ignition to set off the spark so that you have complete combustion right when the piston is at the top of its travel, thereby using all of the combustion to push down on the piston for the longest possible path for its downward travel. If you advance the spark to the point where it fires while the piston is still traveling up, you're gonna lose power because the pressure is now trying to keep the piston from completing its upward motion.
Conversely, when you retard the timing, you're firing the fuel when the piston is already on its way down. So you're not getting the full effects of combustion since the piston is already traveling downwards.
If you add an aftermarket CAI, the resultant A/F ratio would even be higher because of the increased airflow, right?
Not for our engines. Since we use a mass-airflow-sensor (MAF), the engine knows exactly how much air is going into it (provided you're using the stock MAF). Its job is to meter the amount of air.
Or will the ECU automatically compensate for the increased airflow from the CAI (and bump up the "F" in the equation)?
Yes it will. The same way it compensates for altitude. At higher altitude, there is less oxygen. So the ECU dumps in less fuel. That's why you get better MPG at altitude.
In this scenario, wouldn't fuel economy be affected (as "F" needs to be raised to accommodate the increased "A")?
Not necessarily. Since most of us don't drive at WOT continuously, the ECU runs in closed loop. Under closed loop, it tries to maintain a stoich mixture of 14.7:1.
The engine is only ingesting as much air as it needs to maintain whatever speed you're driving at. Let's say you're tooling along at 60 mph. The engine only has to produce 20 HP (I'm guessing) to keep you running at 60mph. It doesn't matter if you've got headers, CAI, cat-back, whatever. You only need to make 20 HP to maintain your speed. So the ECU will only burn enough fuel to make 20 HP.
To make more HP, you need more fuel and air. But just because you mod your car to be able to make 50 more HP, doesn't mean you're making 50HP while you're driving in closed loop (ie. everyday driving). You have the potential to make 50HP more IF you need it under WOT.
So is advancing the timing plus adding other mods (intake, plenum, etc) good or bad for the engine?
Here lies the big money question. Adding timing and leaning out the A/F is a careful balancing act. In actuality, it takes many hours on a dyno to figure out which will provide better results for YOUR particular engine.
You can lean out the mixture and gain HP, but if you go too far, you'll get detonation.
Or you can advance the timing and keep the A/F the same and also get more HP, but if you go too far, you put too much added stress on the engine, lose HP, or worse case, also get detonation.
Or you can do both.
I'll use my Evo for example. I've got a custom-tuned ECU flash for it. The stock A/F is about 10.5 to under 10:1, depending upon conditions. Mine has been changed to run a LOT more timing, while using the same A/F ratios as stock. So I pick up about 20HP just from timing. I then added a piggyback computer for extra adjustability (so I can make adjustments as my mod content goes up). On the dyno, we leaned it out to 10.5- 11:1. I picked up another 25 HP. We tried running 11.5:1, but it started to detonate because of all the timing I was running.
Other Evo owners only adjusted their A/F ratios. With the stock timing, they could run up to 12:1, and they gained HP, but don't make as much as my car because they didn't change the timing. So my car runs richer, but makes more HP.
Every engine is different. Some like timing, some like the A/F changed. More than likely, you'll need to adjust both. But like I said, it takes a dyno, a wideband, and several hours to find out which works best.
Doesn't work that way; the ECU can only adjust so much within it's (fairly limited) fuel maps, plus the stock injectors have limits.
Actually, an MAF equipped Ecu can compensate for a LOT. If it couldn't, you'd have to have special programming for cars sold at altitude. Unless our engines are injector limited, I wouldn't worry about bolt-on mods.
If anyone has the injector specs, I could easily calculate how much HP these injectors are good for.
Sorry for the long post.